Basic information
| Product Name |
Powder coating plant |
Application |
Metal,wood,plastic |
| Condition |
New |
Powder Coating Gun |
Gema,debelle,ZHYAO |
| Specifications |
Customized |
Powder Recycle System |
Cyclone seperator |
| Origin |
Shijiazhuang City, Hebei,China |
Powder Recycle Rate |
95%-98% |
| Trade Mark |
ZHYAO |
Control mode |
Siemens PLC |
| HS Code |
8424300000 |
Heating energy |
Gas/Electric/Diesel/LPG |
Process Flow
Loading-Pretreatment-Drying-Powder Application-Curing-Cooling & Inspection-Unloading
Process Flow
- Loading: Workpiece is placed onto the conveyor.
- Pretreatment: Spraying pretreatment, get the surface ready for coating.
- Drying: The workpiece is heated to dry
- Powder Application: Electrostatic spray guns apply powder coating evenly.
- Curing: The coated workpiece is heated to cure the powder.
- Cooling: The workpiece cools down to a manageable temperature.
- Unloading: Finished workpiece is removed from the line.
What is Curing in Powder Coating?
Curing is a critical phase in the powder coating process where the coated material is exposed to heat to form a hard, durable finish. This involves the melting of the powder, followed by a chemical reaction that forms a high-strength, protective layer. Our curing oven is specifically engineered to handle this process with precision, ensuring your products achieve the best possible finish.
Key Features:
- Precision Temperature Control: Our curing oven features state-of-the-art temperature regulation systems that provide precise and uniform heating, ensuring consistent curing across all products.
- Energy Efficiency: Engineered with sustainability in mind, our oven minimizes energy consumption while maximizing output, making it both environmentally friendly and cost-effective.
- Robust Construction: Built with high-quality materials, our curing oven is designed for durability and longevity, capable of withstanding the demands of continuous industrial use.
- User-Friendly Interface: The intuitive control panel allows for easy operation and monitoring, ensuring that your curing process is both simple and efficient.
- Versatility: Suitable for curing a variety of materials including coatings, adhesives, and composites, our oven is a versatile solution for diverse industrial applications.
Benefits of Our Curing Oven for Powder Coating:
- Enhanced Durability: Achieve superior adhesion and resistance to corrosion, chipping, and fading.
- Improved Aesthetics: Ensure a smooth, even, and high-quality finish that enhances the visual appeal of your products.
- Cost Efficiency: Reduce waste and operational costs with our energy-efficient design, while maximizing production throughput.
- Consistency and Reliability: Count on uniform results batch after batch, thanks to our precision-engineered heating and airflow systems.
Advantage of ZhYao Oven
- Uniform Heat Distribution: Curing ovens provide a consistent and controlled environment, ensuring even heat distribution across the product. This uniformity is critical for achieving consistent quality in the cured products.
- Temperature Control: They allow precise temperature control, which is essential for materials that require specific curing conditions to achieve optimal properties.
Company Profile
Certificate
Our team
Packaging
Partening for sucess: The overview of cooperate with ZHYAO
1.To determine the optimal technical solution with Zhyao
We employ a streamlined approach. We request customers to complete a Customer Needs Research Questionnaire. This enables us to swiftly comprehend their requirements and deliver tailored, cost-effective technical solutions. Upon agreement, we proceed to finalize the chosen solution and sign a contract, ensuring clarity and alignment between all parties involved.
2. Zhyao production process control and information synchronization
Establish a project team with the customer (members include customer leaders, customer engineers, our project managers, our engineers, and our construction personnel, and provide each stage of the project schedule, videos, pictures and text to report the project progress to the customer.)
3.Packaging and transportation
Category packaging, labeling, and use of cargo packing lists will ensure that no goods are missed. Make packing plans in advance based on volume and weight before transportation to maximize container utilization and make the weight ratio reasonable, thereby reducing freight and improving safety. Cargo After arriving at the site, classify and place them according to the cargo list to facilitate later installation.
4.Installation
The installation process is controlled to ensure high-quality and efficient installation. 1. Preparation before installation and full communication with customers. 2. Initial stacking of goods according to the location of the spraying line upon arrival. 3. Effective communication during the installation process and reasonable matching (installation sequence Arrangements should be made as synchronized as possible depending on the customer's personnel situation and equipment installation sequence.
5. Verification
The verification part is divided into small test (partial installation can be trial run), initial test (empty test, without product), and final test (test run with product) to quickly enter production status.
During the verification process, 1-2 customer employees can be trained.
6.After sales service
Keep customer files permanently, and track product operation every month during the first year of installation. (Monthly communication helps customers better understand and use the equipment, and discover and solve potential problems.)
In the second year, we will visit customers periodically to learn about their use of equipment and track maintenance, and provide customers with help in advance for their consumable materials (reminding them of maintenance and replacement).
After three years, we will maintain communication at any time to assist customers in solving equipment upgrade and other needs.
7. Are your ovens energy-efficient?
Yes, our ovens are designed with energy efficiency in mind, using advanced insulation and heat recovery systems to minimize energy consumption.
8. Can I customize the oven to fit my specific production needs?
Absolutely, we offer customizable options for temperature controls, conveyor systems, and chamber sizes to suit your production requirements.
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