Basic information
| Product Name |
Powder coating plant |
Application |
Metal,wood,plastic |
| Condition |
New |
Powder Coating Gun |
Gema,debelle,ZHYAO |
| Specifications |
Customized |
Powder Recycle System |
Cyclone seperator |
| Origin |
Shijiazhuang City, Hebei,China |
Powder Recycle Rate |
95%-98% |
| Trade Mark |
ZHYAO |
Control mode |
Siemens PLC |
| HS Code |
8424300000 |
Heating energy |
Gas/Electric/Diesel/LPG |
Process Flow
Loading-Preheating-Dip coating-Curing-Cooling & Inspection-Unloading
Process Flow
- Loading: Workpiece is placed onto the conveyor.
- Preheating:Heating before powder application.
- Dip coating: Fluidized bed rise up.
- Curing: The coated workpiece is heated to cure the powder.
- Cooling: The workpiece cools down to a manageable temperature.
- Unloading: Finished workpiece is removed from the line.
Uniform Coating: Vibration after dipping ensures a uniform thickness over complex shapes and surfaces, which is crucial for achieving consistent product quality.
Scalability: A dip coating line can be easily scaled up for mass production, making it suitable for large-scale manufacturing processes.
Cost-Effective: The process is relatively simple and requires less expensive equipment compared to other coating methods like sputtering or vapor deposition. This can result in lower production costs.
Efficiency: Continuous dip coating lines are automated, which improves production efficiency and reduces labor costs. The process can be fine-tuned for optimal coating thickness and drying times.
Process Control: Parameters such as immersion speed, withdrawal speed, and drying time can be precisely controlled, allowing for fine-tuning of the coating properties.
Surface Coverage: It can effectively coat surfaces that might be difficult to reach with other methods, ensuring comprehensive coverage.
Advantage of ZhYao Oven
- Uniform Heat Distribution: Curing ovens provide a consistent and controlled environment, ensuring even heat distribution across the product. This uniformity is critical for achieving consistent quality in the cured products.
- Temperature Control: They allow precise temperature control, which is essential for materials that require specific curing conditions to achieve optimal properties.
- Adaptability: They can be customized to suit different sizes, shapes, and types of products, making them adaptable to various manufacturing needs.
- Optimized Energy Use: ZhYao ovens are designed to be energy efficient, utilizing insulation and advanced heating technologies to minimize energy consumption.
Company Profile
Certificate
Our team
Packaging
Partening for sucess: The overview of cooperate with ZHYAO
1.To determine the optimal technical solution with Zhyao
We employ a streamlined approach. We request customers to complete a Customer Needs Research Questionnaire. This enables us to swiftly comprehend their requirements and deliver tailored, cost-effective technical solutions. Upon agreement, we proceed to finalize the chosen solution and sign a contract, ensuring clarity and alignment between all parties involved.
2. Zhyao production process control and information synchronization
Establish a project team with the customer (members include customer leaders, customer engineers, our project managers, our engineers, and our construction personnel, and provide each stage of the project schedule, videos, pictures and text to report the project progress to the customer.)
3.Packaging and transportation
Category packaging, labeling, and use of cargo packing lists will ensure that no goods are missed. Make packing plans in advance based on volume and weight before transportation to maximize container utilization and make the weight ratio reasonable, thereby reducing freight and improving safety. Cargo After arriving at the site, classify and place them according to the cargo list to facilitate later installation.
4.Installation
The installation process is controlled to ensure high-quality and efficient installation. 1. Preparation before installation and full communication with customers. 2. Initial stacking of goods according to the location of the spraying line upon arrival. 3. Effective communication during the installation process and reasonable matching (installation sequence Arrangements should be made as synchronized as possible depending on the customer's personnel situation and equipment installation sequence.
5. Verification
The verification part is divided into small test (partial installation can be trial run), initial test (empty test, without product), and final test (test run with product) to quickly enter production status.
During the verification process, 1-2 customer employees can be trained.
6.After sales service
Keep customer files permanently, and track product operation every month during the first year of installation. (Monthly communication helps customers better understand and use the equipment, and discover and solve potential problems.)
In the second year, we will visit customers periodically to learn about their use of equipment and track maintenance, and provide customers with help in advance for their consumable materials (reminding them of maintenance and replacement).
After three years, we will maintain communication at any time to assist customers in solving equipment upgrade and other needs.
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