Basic information
| Product Name |
Powder coating plant |
Application |
Metal,wood,plastic |
| Condition |
New |
Powder Coating Gun |
Gema,debelle,ZHYAO |
| Specifications |
Customized |
Powder Recycle System |
Cyclone seperator |
| Origin |
Shijiazhuang City, Hebei,China |
Powder Recycle Rate |
95%-98% |
| Trade Mark |
ZHYAO |
Control mode |
Siemens PLC |
| HS Code |
8424300000 |
Heating energy |
Gas/Electric/Diesel/LPG |
Process Flow
Loading-Pretreatment-Drying-Powder Application-Curing-Cooling & Inspection-Unloading
Process Flow
- Loading: Workpiece is placed onto the conveyor.
- Pretreatment: Spraying pretreatment, get the surface ready for coating.
- Drying: The workpiece is heated to dry
- Powder Application: Electrostatic spray guns apply powder coating evenly.
- Curing: The coated workpiece is heated to cure the powder.
- Cooling: The workpiece cools down to a manageable temperature.
- Unloading: Finished workpiece is removed from the line.
The PP (Polypropylene) powder coating booth is an advanced solution designed to enhance the efficiency, quality, and sustainability of powder coating operations. This system is equipped with a state-of-the-art cyclone separator and filter recycle system, offering numerous features and advantages that make it an excellent choice for industrial applications.
Features of the PP Powder Coating Booth
-
Cyclone Separator:
- Efficient Powder Recovery: The cyclone separator captures and recycles overspray powder, ensuring minimal waste and maximum utilization of coating materials.
- Enhanced Airflow: It optimizes airflow within the booth, reducing turbulence and ensuring consistent powder application.
-
Filter Recycle System:
- High-Efficiency Filtration: The multi-stage filtration system effectively captures fine powder particles, providing clean air and maintaining a safe working environment.
- Automated Cleaning: Automatic pulse-jet cleaning of filters ensures prolonged filter life and consistent performance.
-
Quick Color Change Capability:
- Fast and Easy Color Swaps: Designed for rapid color changes, reducing downtime and increasing productivity.
- Minimal Contamination: The system minimizes cross-contamination between different colors, ensuring high-quality finishes.
-
No Static Electricity:
- Enhanced Safety: The booth is engineered to prevent static electricity buildup, reducing the risk of fires and ensuring operator safety.
- Consistent Coating: No static electricity interference results in a more uniform and consistent coating application.
-
Easy to Clean:
- Smooth Surfaces: The booth's interior is designed with smooth, easy-to-clean surfaces that prevent powder buildup.
- Low Maintenance: Requires minimal maintenance, ensuring long-term reliability and ease of use.
-
Durable Construction:
- Robust Materials: Constructed from high-quality polypropylene, known for its durability and resistance to chemicals and abrasion.
- Long Service Life: Designed to withstand the rigors of industrial environments, offering long-term performance.
Company Profile
Certificate
Our team
Packaging
Partening for sucess: The overview of cooperate with ZHYAO
1.To determine the optimal technical solution with Zhyao
We employ a streamlined approach. We request customers to complete a Customer Needs Research Questionnaire. This enables us to swiftly comprehend their requirements and deliver tailored, cost-effective technical solutions. Upon agreement, we proceed to finalize the chosen solution and sign a contract, ensuring clarity and alignment between all parties involved.
2. Zhyao production process control and information synchronization
Establish a project team with the customer (members include customer leaders, customer engineers, our project managers, our engineers, and our construction personnel, and provide each stage of the project schedule, videos, pictures and text to report the project progress to the customer.)
3.Packaging and transportation
Category packaging, labeling, and use of cargo packing lists will ensure that no goods are missed. Make packing plans in advance based on volume and weight before transportation to maximize container utilization and make the weight ratio reasonable, thereby reducing freight and improving safety. Cargo After arriving at the site, classify and place them according to the cargo list to facilitate later installation.
4.Installation
The installation process is controlled to ensure high-quality and efficient installation. 1. Preparation before installation and full communication with customers. 2. Initial stacking of goods according to the location of the spraying line upon arrival. 3. Effective communication during the installation process and reasonable matching (installation sequence Arrangements should be made as synchronized as possible depending on the customer's personnel situation and equipment installation sequence.
5. Verification
The verification part is divided into small test (partial installation can be trial run), initial test (empty test, without product), and final test (test run with product) to quickly enter production status.
During the verification process, 1-2 customer employees can be trained.
6.After sales service
Keep customer files permanently, and track product operation every month during the first year of installation. (Monthly communication helps customers better understand and use the equipment, and discover and solve potential problems.)
In the second year, we will visit customers periodically to learn about their use of equipment and track maintenance, and provide customers with help in advance for their consumable materials (reminding them of maintenance and replacement).
After three years, we will maintain communication at any time to assist customers in solving equipment upgrade and other needs.
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