Electrophoresis Treatment and Robot Spraying Large Automatic Powder Coating Line

• Customization: Available
• Application: Hardware Spraying Equipment
• Coating Type: Powder Coating
• Model NO.: ZYS62001
• Warranty: 2 Year
• Booth: Tunnel Type, Walk-in Type, Mono-Cyclone Type
• Oven: Bridge Type, Tunnel Type, Box Type
• Gun: Gema, Wagoner, Zhyao
• Heating Method: Gas, Electricit, Diesel
• Type: Electrostatic Spraying Equipment
• Coating: Powder
• Certification: CE, ISO
• Method Type: Automatic
• Condition: New
• After-sales Service: Free Spare Parts, Field Installation, etc
• Transport Package: Wooden Case
• Specification: Customized
• Trademark: Zhyao
• Origin: China
• HS Code: 8424899990
• Production Capacity: 500 Set/Year

Product Description

The process of Automatic powder coating line

No.	Process Name	Process Parameter		Mode	Remarks
		Temperature	Time
1	Loading	RT
2	Pre treatment	35-50ºC	15-20 min	Automatic	Adjustable
3	Drying Oven	100-120ºC	15-20 min	Automatic	Adjustable
4	Cooling	RT	5-10 min
5	Powder coating	RT	3-5min	Automatic and Manual	Adjustable
6	Curing	200-220ºC	30-35 min	Automatic	Adjustable
7	Cooling	RT	10-15 min
8	Unloading	RT

 

Dipping Pre-treatment

Immerse the workpiece in the paint
take it out after a certain period of time 
remove the excess paint on it
and dry it in a drying chamber 
or naturally dry it to form a film.

Fast Color Change Booth

Quick color  automatic change 10-15 minutes 
Multi-color change design
Higher Powder Recovery Efficiency  99.2%
No dust spill out, Minimum powder waste

 

Drying and Curing Oven

Patents saves the fuel
High security
Reasonable heating layout  
High efficiency
Less heat loss

 

Conveyor System

Energy saving
Space saving
Labor saving
Investment saving

Large Automatic Powder Coating Line with Electrophoresis Treatment and Robot Application for Wheel Hub

1. The pre-treatment design of this line adopts the spray and submersible processing mode for the characteristics of user workpieces with many grooves. 

2. Since the customer's workpiece is a wheel hub, its use scenario is relatively harsh, so a strong pre-treatment and electrophoresis are designed as a primer before painting to better balance anti-corrosion and the external beauty of the workpiece. 

3. Since the customer's workpiece type is single but has many grooves, in the plan we designed a manipulator spraying instead of manual operation mode. The manipulator adopts Yaskawa products from Japan, which are durable and reliable. 

4. The spray booth uses PP material, which is beneficial to electrostatic rebound and not being adsorbed by the powder booth, improving coating effect. 

5. Since the customer's workpiece is small and can be hung at a single point, the bridge structure of the drying and curing oven is conducive to the oven insulation and the on-site layout of ancillary equipment. 

6.While utilizing the space efficiently and rationally, we fully consider the arrangement of the user's overall upstream and downstream processes so that the process positions of the entire line after the loading and unloading are close to each other to facilitate connection with other processes


FAQ

1.Are you a trader or a factory?

We are manufacturer .
Our own factory was found in 1995,Our export office was established in 2014.

2.What should I provide if interested in your powder coating equipment ?

A.The material/size/weight of your workpiece.
B.What is your daily output(8hrs)
C.Which heating power do you prefer: electric, gas or diesel?
D.The size of your factory plant (length, width and height)

3.How to guarantee the quality of the equipment?

A.We have hundreds of patents and passed the IS9001:2015 quality management system certification.
B.The Technical Review Committee,  reasonably determines and divides the stages of design,  production, installation and commissioning, and formulates detailed progress plans for each stage,Strengthen the quality assurance system and quality protection measures of equipment manufacturing department. 
C.We manning quality inspectors specially to control the processing quality of product strictly.

4.Installation :

A.We will provide installation information and installation videos
B.Our engineers will guide the installation and run the equipment. 
C.After the debugging, will provide complete training and track customer device usage.

5.How about after-sales service?

Provide training for operation and maintenance personnel.
Regularly track the performance and effects.
Assist customers with production process management.
The equipment warranty period is one year.
Free replacement of parts during the warranty period.
Lifelong after-sales service.
Provide consumable parts at ex-factory price.