Electrostatic Powder Coating System Line for Agriculture Equipment Projects in Kazakhstan

• Customization: Available
• After-sales Service: Video and Overseas Service
• Warranty: 2 Years Spare Parts for Free
• Model NO.: Zhyao Powder Coating System-Z001
• Type: Coating Production Line
• Coating: Powder Coating
• Substrate: Steel
• Certification: CE, ISO, RoHS, REACH
• Condition: New
• Heating Energy: Gas/LPG/Diesel/Electric
• Recovery: Filters+Cyclone
• Booth Material: PVC/PP
• Oven Insulation Material: 150mm Rock Wool
• Spray Gun: Gema/Debelle/Zhyao
• Control: PLC Touch Screen
• Usage: More Than 10 Years
• Workpiece: Mental, Plastic, Wooden,etc
• Operate Mode: Auto, Semi-Auto, Manual
• Pretreatment: Spray, Paint, Immersion, Sandblasting
• Reciprocator: Design Matching
• Application: Metal Workpiece, Transportation Industry, Hardware
• Powder Recovery Rate: 99.4%
• Voltage: 110-380V
• Conveyor: Qxg, Xt, Accumulation Chain, Sliding Track
• Transport Package: Plastic Film and Mental Frame
• Specification: Design Matching, Customized Size
• Trademark: ZhYao
• Origin: Shijiazhuang City, Hebei, China
• HS Code: 8424300000
• Production Capacity: 100 Sets/ Year

Product Description

 

2025 Electrostatic Powder Coating System Line for Agriculture Equipment Projects in Kazakhstan


Offer clients complete and cohesive solutions for Coating Production Lines!!!
24h technical and business service
30+ years experience in powder coating industry
200+ professional technicians, engineers and workers
300+ projects in China and around the world

To bring a customized SUCCESSFUL project for you! 

More than 32 years' experience in powder coating equipment, we can provide you with innovative, rational and economical solutions. Each equipment is manufactured to meet your specific needs. Delivering the best powder coating line and turn-key solutions.

Our Main Products:
Manual powder coating machine, Automatic powder coating line, Spray painting equipment, Pretreatment System, Drying Oven, Powder Spraying Gun, Reciprocator, Fast Automatic Color Change Equipment, Powder Coating Booth, Powder Recovery Equipment, Conveyor Chains, Curing Oven, etc. All the systems are widely used on the applications of automotive, home and office appliance, machines industry, metal fabrications and so on.And through to CE, ISO 9001 standards.
 

01 Seven Major Systems 

The seven major systems of the coating production line mainly include: pre-treatment equipment, powder spraying system, paint spraying equipment, oven, heat source system, electronic control system, suspension conveyor chain, etc. Below are the detailed description of each system for your reference.

Pretreatment Equipment:
Pretreatment is an essential step in the powder coating process, playing a critical role in ensuring superior adhesion and enhanced corrosion resistance of the coating to the substrate. At Zhanyao, we provide state-of-the-art pretreatment equipment tailored to meet the varied requirements of our customers. Our pretreatment solutions are offered in two main configurations: spray type and dip tank type, delivering reliable and efficient performance for diverse applications.
 

Technological process	Item	Technological process	Item
Water Rinse	0.5-1 mins	High pressure DI Rinse	0.5-1 mins
Pre degrease	1.5-2 mins
Degrease	2.5-3 mins	Silane/phosphating	2.5-3 mins
DI Rinse	0.5-1 mins

 

 

Coating Equipment:

01. PP material Powder Coating Booth can change colors quickly.
PP material is more beautiful and durable.
 

Fast Color Change Powder Coating Booth With Large Cyclone Recovery System

 

• Large Cyclone Recovery System

• Quick Color Change Within 10-15 Minutes

• 95%-98% Powder Recovery Efficiency

• No Dust Spillage, Minimal Powder Waste

• Easy To Clean Quickly, Reducing Downtime

• Using Well-Known Brand Components

• Efficient Separation And Recovery Of Powders

• Easy To Maintain And Replace Parts

 

02. PVC material powder coating booth is more easily to install.
PVC material powder coating booth is economical.
 

Manual Color Change Powder Coating Booth With Recovery Filter System

 

• With a Self-Cleaning Filter, No Dust Spillage.

• Colour-Changing Process (10-15 Minutes Manual Operation).

• Conveying Chain Speed Automatic Adjustment.

• Precision Stroke Control Application.

• Low Investment Costs, Easy To Maintain.

• Simple Operation, Safe And Durable.

• Outstanding Appearance, Fine Workmanship.

• Save Labour And Improve Efficiency.

 

03. Liquid Paiting Booth is as the left picture. The interior structure of the spray painting room is different from that of the powder spraying room.

 It is a specialized enclosure designed for the application of liquid paints, coatings, or finishes to various surfaces, such as metal, plastic, or wood. These booths are widely used in industries like automotive, aerospace, furniture, and industrial manufacturing to ensure high-quality finishes, safety, and environmental compliance. Below is a detailed overview of liquid painting booths, their features, applications, and benefits

 

Fast auto color change Powder coating booth	Parameters	Fast auto color change Powder coating booth	Parameters
Material of the booth	PP or PVC	Powder recovery system	Large cyclone with secondary recovery unit
Size of the booth	Design matching	Powder recovery rate	99.2%
Reciprocator	Design matching	Powder recovery time	10-15 mins
Powder coating gun	Gema,Nordson,ZY	Size of the large cyclone	Φ1m,H4.8m,customized
Lighting	LED	Electrical control center	Design matching

Powder spraying gun

Electrical parameters	Aerodynamic parameters	Powder coating gun parameters
Input voltage AC220V	Input voltage 0-8bar	Input voltage 0-12VDC
Output frequency 50HZ	Output voltage 0-5bar	Power frequency 20KHZ
Output power 40W	Max air consumption 13.2m/h	Input current <0.5A
Output voltage 0-12v		Output voltage 0-95KV
Control of aerodynamic voltage 220V AC		Output current 10-120uA

Curing Oven: (Tunnel Type, Bridge Type, Box Type)

 

The curing oven is one of the most important equipment in the production line of powder coating equipment, and its temperature uniformity is an important index to ensure the quality of the coating.

 

The heating way of the oven is: radiation, hot air circulation and electricity, coal, bio-particles, diesel, natural gas, etc. According to the production plan can be divided into single and through type. The equipment form has straight through and bridge type. Hot air circulation oven has good heat preservation, uniform temperature in the furnace and less heat loss. After testing, the temperature difference in the furnace is  ± 3ºC, reaching the performance index of the similar products of the advanced countries.

The oven inside and outside is made of galvanized plates 0.6mm,the middle is 150mm rock wool board.

 

Curing/Drying Oven

Curing oven system. Divided into bridge type, tunnel type,box type curing oven.

 

Type	Item	Specification
Bridge curing oven And Tunnel curing oven	Conveyor chain speed	Adjustment according to work piece specification
	Furnace temperature	180-220°adjustable
	Heating time	≤35mins,usually 15-20mins
	Temperature rise curve	Work piece at room temperature to 200°,5-6mins,curing 10-12mins
	Heat energy	Gas,electricity,LPG,diesel,multiple options

 


Drying Oven:
The drying oven is a key component of the coating system, specifically designed to cure or dry coatings efficiently and uniformly. Equipped with advanced temperature control systems, it ensures consistent heat distribution across all workpieces, resulting in a flawless finish and enhanced durability.

Cyclone: The recovery system

Large cyclone and secondary recovery system features:
* Powder recovery rate as high as 99.2%  
* Color change time: 10-15 minutes 
* Suitable for multiple color more than 3
* No dust spillover, reduce powder waste 
* Save labor time
* Improve the quality of spraying  

Backpack recovery system features:
* Powder recovery rate: 98%
* Color change time: 15 minutes
* Reduce production stagnation time and increase productivity
* Advantages: Economical, Save space
* Disadvantages: Not suitable for multiple color change



Combustion Chamber:
The combustion chamber is a core component of the coating system, designed to provide precise and consistent heat for curing or drying coatings. Its advanced engineering ensures optimal temperature control, uniform heat distribution, and energy efficiency, contributing to high-quality finishes and enhanced durability of the coated products. Built with robust materials and innovative technology, the combustion chamber is engineered to withstand high temperatures and deliver reliable performance, making it an essential element in achieving superior coating results.
 

 

Conveyor Chains:
Conveyor systems play a critical role in the efficiency and productivity of powder coating operations, facilitating the movement of workpieces through various stages of the coating process.
 

Item	Model No.	Suspension mode	Load capacity
C-type track	QXG-150/200/250/300	Single or double hang points	25-100 kg
I-type track	XT80/100/160	Single or double hang points	125-500kg
Double layer track	Power and free conveyor system	Multiple hang points	Design matching,max 4T

 

 

  02 Real Project Case

03 Company Profile and Certification

ZhYao Intelligent Equipment Technology was established in 1995 and has nearly 30 years of experience in the spray equipment industry. We are the top 3 in the Powder Spraying industry. From simple manual spraying to fully automatic intelligent powder spraying, from spray painting to electrostatic spraying to dip coating; our products cover all industries. Our company has 2 factories, 3 design departments, and an after-sales installation team of 80 people. The total number of employees exceeds 200. With our years of experience accumulation and technology research and development, we have the ability to provide customers with perfect, economical, reasonable and advanced solutions.

04 Customers Visiting Us

05 Why Choose Us

Outstanding Research and Development Capability

Established in 1995, ZhYao Company has 29 years of production experience in the field of coatings, with 26 technical patents, over 1200 cooperative cases. Currently, it has two major production bases, with a total factory area of 26,000 square meters. ZhYao is a collective high-tech enterprise integrating R&D, production, and sales of automated spraying equipment.

Powerful Technical Team

ZhYao boasts China's most professional coating technology team, consisting of 5 specially appointed professors in the field of coating, 8 senior engineering designers, 10 electrical engineers, 10 training personnel, and 6 installation teams, always ready to provide you with technical support.

Quality Control & Product Testing

We have established a comprehensive quality control system, encompassing the selection of raw materials, standardized operating procedures, and product testing, all of which adhere to strict quality control measures.
 

06 Packing and Shipping

 

07 FAQ
 

1. Are you a trader or a factory?
We are manufacturer and exporter.
Our own factory was found in 1995,Our export office was established in 2014.

2. What should I provide if interested in your powder coating equipment ?
A.The material/size(max)/weight(max)of your workpiece.
B.How many of your daily output(one day=8hours,one month=30days)?
C.What heating power do you prefer: electric, gas, diesel or coal?
D.The size of your factory (length, width and height)?

3.How to ensure the quality of the equipment?
A, We have hundreds of patents and passed the IS9001:2015 quality management system certification.
B, The Technical Review Committee,  reasonably determines and divides the stages of design,  production, installation and commissioning, and formulates detailed progress plans for each stage,Strengthen the quality assurance system and quality protection measures of equipment manufacturing department. 
C, We manning quality inspectors specially to control the processing quality of product strictly.

4.How to install equipment after purchasing your equipment?
A, We will provide installation information and installation videos
B, Our engineers will guide the installation and run the equipment. 
C, After the debugging, will provide complete training and track customer device usage.

5.How is your company's after-sales service done?
A, Provide the list of consumables to assist customers in establishing a comprehensive equipment maintenance system.
B, After the equipment is delivered to the customer, our company will send professionals to track the customer equipment for 60 days.
C, If customer has a device failure in the process of using the device, our company will operate the device remotely through the computer network through the authorization given by the customer, and eliminate all equipment failure problems.
D, Any problems with the equipment, our company guarantees to give solutions within 12 hours.

It is sincerely to cooperate with you. Pls Feel free to contact with us to benefit you more ^_^