The recovery system
Large cyclone and secondary recovery system features:
* Powder recovery rate as high as 99.2%
* Color change time: 10-15 minutes
* Suitable for multiple color more than 3
* No dust spillover, reduce powder waste
* Save labor time
* Improve the quality of spraying
Curing/Drying oven
Curing oven system. Divided into bridge type curing oven and tunnel curing oven.
The tunnel curing oven effectively solves the problem of insufficient workshop height,
The tunnel furnace we produce has a wind curtain at both ends and the temperature of the furnace won't dissipate to the out, which saves the fuel. This is our patent.
The curing oven we produce saves fuel and saves your production. Curing oven insulation boards are all plug-in boards, seamless docking, heat bridge transfer technology.
Powder Coating System:
Robot automatic spraying, faster, consistent layer thickness, can be programmed offline, easy to control, greatly saving costs.
Spray coating robot, also called spray painting robot, is an industrial robot that can automatically spray paint or spray other coatings. The painting robot mainly consists of the robot body, computer and corresponding control system. The hydraulically driven painting robot also includes hydraulic oil sources, such as oil pumps, fuel tanks and motors. Most of them adopt 5 or 6 degrees of freedom joint structure. The arms have a large space for movement, and can perform complex trajectory movements, and the movement is flexible. The more advanced painting robots use flexible wrists that can bend in all directions and rotate. Their movements are similar to human wrists, and they can easily reach into the workpiece through smaller holes and spray its inner surface. The painting robot has the characteristics of fast movement speed and good explosion-proof performance. Teaching can be achieved through hand-to-hand teaching or point display.
The process of Automatic powder coating line
| No. |
Process Name |
Process Parameter |
Mode |
Remarks |
| Temperature |
Time |
| 1 |
Loading |
RT |
|
|
|
| 2 |
Pre treatment |
35-50ºC |
15-20 min |
Automatic |
Adjustable |
| 3 |
Drying Oven |
100-120ºC |
15-20 min |
Automatic |
Adjustable |
| 4 |
Cooling |
RT |
5-10 min |
|
|
| 5 |
Powder coating |
RT |
3-5min |
Automatic and Manual |
Adjustable |
| 6 |
Curing |
200-220ºC |
30-35 min |
Automatic |
Adjustable |
| 7 |
Cooling |
RT |
10-15 min |
|
|
| 8 |
Unloading |
RT |
|
|
|
About Zhyao Intelligent Technology
ZhYao Intelligent Technology was established in 1995 and has nearly 30 years of experience in the spray equipment industry. From simple manual spraying to fully automatic intelligent powder spraying, from spray painting to electrostatic spraying to dip coating; our products cover all industries. Our company has 2 factories, 3 design departments, and an after-sales installation team of 80 people. The total number of employees exceeds 200. With our years of experience accumulation and technology research and development, we have the ability to provide customers with perfect, economical, reasonable and advanced solutions.
FAQ
1.Are you a trader or a factory?
We are manufacturer and exporter.
Our own factory was found in 1998,Our export office was established in 2014.
2.What should I provide if interested in your powder coating equipment ?
A.The material/size(max)/weight(max)of your workpiece.
B.How many of your daily output(one day=8hours,one month=30days)?
C.What heating power do you prefer: electric, gas, diesel or coal?
D.The size of your factory(length, width and height)?
3.How to ensure the quality of the equipment?
A,We have hundreds of patents and passed the IS9001:2015 quality management system certification.
B,The Technical Review Committee, reasonably determines and divides the stages of design, production, installation and commissioning, and formulates detailed progress plans for each stage,Strengthen the quality assurance system and quality protection measures of equipment manufacturing department.
C,We manning quality inspectors specially to control the processing quality of product strictly.
4.How to install equipment after purchasing your equipment?
A,We will provide installation information and installation videos
B,Our engineers will guide the installation and run the equipment.
C,After the debugging, will provide complete training and track customer device usage.
5.How is your company's after-sales service done?
A,Provide the list of consumables to assist customers in establishing a comprehensive equipment maintenance system.
B,After the equipment is delivered to the customer, our company will send professionals to track the customer equipment for 60 days.
C,If customer has a device failure in the process of using the device, our company will operate the device remotely through the computer network through the authorization given by the customer, and eliminate all equipment failure problems.
D,Any problems with the equipment, our company guarantees to give solutions within 12 hours.
Feel free to contact with us to get your design .
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