Basic information
| Product Name |
Powder coating robot |
Mode |
YASKAWA, ABB, KUKA, NACHI, LESTA, SAIMO, CMA |
| Condition |
New |
Application |
Powder coating system,painting system |
| Specifications |
Customized |
Origin |
China,Japan |
| Trade Mark |
ZHYAO |
HS Code |
8424300000 |
Powder Coating Robot
ZhYao Technology specializes in providing customized robot coating solutions tailored to meet the specific needs of each customer. Our spray robots have been rigorously tested and have earned certifications for quality management, safety, and explosion protection. To ensure you receive exactly what you need, our factory-authorized technical team will handle all the details, helping you achieve your goals efficiently. From the initial design stage to final delivery, ZhYao takes care of everything. Additionally, we offer comprehensive support for installation, fine-tuning, and training, ensuring your system is fully operational and meets your expectations.
Partner: YASKAWA, ABB, KUKA, NACHI, LESTA, SAIMO, CMA
Components of Powder Coating Robot System
Robotic Arm: The core of the system, which moves and positions the spray gun precisely.
Spray Gun: Dispenses the powder coating material onto the surface of the workpiece.
Powder Feed System: Delivers the powder from the storage container to the spray gun.
Control System: Includes software and hardware to program and control the robot's movements and spray patterns.
Enclosure/Booth: A contained area where the powder coating is applied to minimize contamination and overspray.
Recovery System: Collects excess powder for reuse, enhancing efficiency and reducing waste.
Advantages of Powder Coating Robot System
Plug-in structure and modular design enable quick installation and replacement of components, greatly shortening maintenance time. All components are easily accessible for maintenance.
The utilization rate of reciprocating automatic spraying machines is generally only 40%-60%, while the utilization rate of spraying robots can reach 90%-95%.
The wrist of the painting robot adopts a flexible wrist, which can be bent in all directions and rotated. Its movement is similar to that of a human wrist, and it can easily reach into the workpiece through smaller holes and spray its inner surface.
It can realize spraying of inner and outer surfaces. It can realize the mixed line production of various models, such as the mixed line production of car bodies, station wagons, pickup trucks, etc.
The profiling spray trajectory is accurate, improving the uniformity of the coating film and other appearance spray quality. Reduce the amount of over spray and cleaning solvent, and improve material utilization.
It can be programmed offline, greatly shortening on-site adjustment time, and has a high degree of full automation.
A powder coating robot is suited for various situations and applications, particularly in industries where efficiency, precision, and consistency are crucial. Here are some scenarios where a powder coating robot would be highly beneficial:
-
High-Volume Production:
- When there is a need to coat a large number of parts quickly and consistently.
- In automotive manufacturing for coating car parts like wheels, frames, and panels.
-
Complex Geometries:
- For parts with intricate shapes and hard-to-reach areas, such as metal furniture, bicycle frames, and machinery components.
- Ensures uniform coverage and eliminates manual errors.
-
Consistent Quality:
- When uniform thickness and high-quality finish are critical.
- Ideal for products like appliances, electronics casings, and architectural components.
-
Safety and Hazardous Environments:
- In environments where powder coating chemicals may pose health risks to human operators.
- Ensures worker safety by automating the coating process in potentially hazardous conditions.
-
Cost Efficiency:
- When reducing labor costs and minimizing material waste are important.
- Enhances efficiency by reducing human intervention and optimizing powder usage.
-
Customization and Flexibility:
- For industries requiring frequent color changes or custom coatings, such as custom automotive parts and decorative items.
- Provides the flexibility to program different coating patterns and thicknesses.
-
Repetitive Tasks:
- In situations where repetitive coating tasks can lead to fatigue and inconsistent results if performed manually.
- Ensures precise and consistent application over long production runs.
-
Environmental Compliance:
- When adherence to strict environmental regulations is necessary.
- Reduces overspray and ensures proper containment of powder, minimizing environmental impact.
-
High-Precision Requirements:
- For aerospace, medical devices, and electronics industries where high precision and minimal defects are critical.
- Ensures adherence to stringent quality standards and specifications.
-
Integration with Other Automation Systems:
- When integrated with other automated manufacturing processes, such as conveyor systems and robotic assembly lines.
- Enhances overall production efficiency and throughput.
Company Profile
Certificate
Our team
Packaging
Partening for sucess: The overview of cooperate with ZHYAO
1.To determine the optimal technical solution with Zhyao
We employ a streamlined approach. We request customers to complete a Customer Needs Research Questionnaire. This enables us to swiftly comprehend their requirements and deliver tailored, cost-effective technical solutions. Upon agreement, we proceed to finalize the chosen solution and sign a contract, ensuring clarity and alignment between all parties involved.
2. Zhyao production process control and information synchronization
Establish a project team with the customer (members include customer leaders, customer engineers, our project managers, our engineers, and our construction personnel, and provide each stage of the project schedule, videos, pictures and text to report the project progress to the customer.)
3.Packaging and transportation
Category packaging, labeling, and use of cargo packing lists will ensure that no goods are missed. Make packing plans in advance based on volume and weight before transportation to maximize container utilization and make the weight ratio reasonable, thereby reducing freight and improving safety. Cargo After arriving at the site, classify and place them according to the cargo list to facilitate later installation.
4.Installation
The installation process is controlled to ensure high-quality and efficient installation. 1. Preparation before installation and full communication with customers. 2. Initial stacking of goods according to the location of the spraying line upon arrival. 3. Effective communication during the installation process and reasonable matching (installation sequence Arrangements should be made as synchronized as possible depending on the customer's personnel situation and equipment installation sequence.
5. Verification
The verification part is divided into small test (partial installation can be trial run), initial test (empty test, without product), and final test (test run with product) to quickly enter production status.
During the verification process, 1-2 customer employees can be trained.
6.After sales service
Keep customer files permanently, and track product operation every month during the first year of installation. (Monthly communication helps customers better understand and use the equipment, and discover and solve potential problems.)
In the second year, we will visit customers periodically to learn about their use of equipment and track maintenance, and provide customers with help in advance for their consumable materials (reminding them of maintenance and replacement).
After three years, we will maintain communication at any time to assist customers in solving equipment upgrade and other needs.
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