Safe and Green Liquid Painting System with Independent Heating Oven

• Customization: Available
• After-sales Service: Video and Overseas Service
• Warranty: 2 Years
• Model NO.: ZYR-05
• Coating: Powder Coating
• Substrate: Steel
• Certification: CE, ISO
• Condition: New
• Control: PLC Touch Screen
• Oven Insulation Material: 150mm Rock Wool
• Spray Gun: Gema/Dber
• Booth Material: PVC/PP
• Usage: More Than 10 Years
• Recovery: Cyclone+Filter
• Conveyor: Power and Free
• Lifter: Design Matching
• Operate Mode: Auto/Semi Auto/Manual
• Heat Energy: Gas/Electric/Diesel/LPG
• Pretreatment: Spray/Dipping/Eletrophoretic
• Coating Type: Powder/Paint/Eletrophoretic
• Transport Package: Wooden Case Mental Frame
• Specification: Design matching
• Trademark: ZhYao
• Origin: China
• HS Code: 8424300000
• Production Capacity: 5 Sets/ Month

Product Description

Product Description

 

24h technical and business service
30+ years experience in powder coating industry
200+ professional technicians, engineers and workers
300+ projects in China and around the world

To bring a customized SUCCESSFUL project for you! 

Our Main Products:
Manual powder coating machine, Automatic powder coating line, Spray painting equipment, Pretreatment System, Drying Oven, Powder Spraying Gun, Reciprocator, Fast Automatic Color Change Equipment, Powder Coating Booth, Powder Recovery Equipment, Conveyor Chains, Curing Oven, etc. All the systems are widely used on the applications of automotive, home and office appliance, machines industry, metal fabrications and so on.And through to CE, ISO 9001 standards.
 

The pre treatment

Pre-treatment:
Types: Immersion / spraying optional /shot blast
Customized design based on quality requirements:rinse, chemical degreasing, chemical rust removal, silane,pottery,phosphating, pure rinse,etc; 
The shed is made of stainless steel, beautiful and durable, with a high degree of automation, and is equipped with a moisture drainage system to prevent solution overflow.
 

 

The heating system

 

 

Curing/Drying oven
Curing oven system. Divided into bridge type curing oven and tunnel curing oven.
The tunnel curing oven effectively solves the problem of insufficient workshop height, 
The tunnel furnace we produce has a wind curtain at both ends and the temperature of the furnace won't dissipate to the out, which saves the fuel. This is our patent.
The curing oven we produce saves fuel and saves your production. Curing oven insulation boards are all plug-in boards, seamless docking, heat bridge transfer technology.
 

 

 

 

Product Parameters

Type	Item	Specification
Bridge curing oven And Tunnel curing oven	Conveyor chain speed	Adjustment according to work piece specification
	Furnace temperature	180-220°adjustable
	Heating time	≤35mins,usually 15-20mins
	Temperature rise curve	Work piece at room temperature to 200°,5-6mins,curing 10-12mins
	Heat energy	Gas,electricity,LPG,diesel,multiple options

The recovery system

1. Dry Recovery System
   Dry recovery systems use physical methods to recover excess paint during the spraying process without the need for water as a medium. Common types include:
   1.1Paper filtration system: Special paper is used as a filter material, and excess paint is captured and collected on the paper through airflow. This system is suitable for small spraying operations, easy to maintain, but has lower filtration accuracy.
   1.2Fiber filtration system: Fiber filters are used to capture overspray particles, suitable for small to medium-sized spray workshops. It has better recovery efficiency than paper filtration and is often used in industries like automotive painting.
   1.3Cyclone separator: Through rotating airflow, overspray paint particles are separated and collected. It is mainly used to handle larger paint particles, ideal for large-scale spray lines.

2. Wet Recovery System
   Wet recovery systems use liquids (water or specific solutions) to capture and recover waste gases and paint particles during the spraying process. Common types include:
   2.1Water curtain recovery system: A water curtain is used to capture overspray particles generated during the spraying process, with the excess paint being recovered with the water flow. This system is commonly used in large-scale spray lines, effectively reducing dust pollution.
   2.2Water spray system: Water mist is used to capture airborne overspray particles and volatile organic compounds (VOCs). This system offers high recovery efficiency but is relatively complex in terms of equipment maintenance.

3.Filtration and Adsorption System
   Filtration and adsorption systems use physical or chemical adsorption to recover particles and VOCs generated during the spraying process:
  3.1Activated carbon adsorption system: Activated carbon is used to adsorb organic compounds, capturing and recovering VOCs produced by spraying. It is widely used in environments with high environmental standards for spray operations.
   3.2HEPA filtration system: High-efficiency particulate filters are used to capture fine particles. These systems are often employed in industries where extremely high air quality is required, such as precision manufacturing during the spraying process.

Conveyor chains:
1.Easy to install and disassemble, low failure rate
2.PLC control, adjustable speed, suitable for different workpieces

Detailed Photos

 

Our company and certificates
ZhYao Intelligent Technology was established in 1995 and has nearly 30 years of experience in the spray equipment industry.  From simple manual spraying to fully automatic intelligent powder spraying, from spray painting to electrostatic spraying to dip coating; our products cover all industries. Our company has 2 factories, 3 design departments, and an after-sales installation team of 80 people. The total number of employees exceeds 200. With our years of experience accumulation and technology research and development, we have the ability to provide customers with perfect, economical, reasonable and advanced solutions.

Packaging & Shipping

 

FAQ
1.Are you a trader or a factory?
We are manufacturer and exporter.
2.What should I provide if interested in your powder coating equipment ?
A.The material/size(max)/weight(max)of your workpiece.
B.How many of your daily output(one day=8hours,one month=30days)?
C.What heating power do you prefer: electric, gas, diesel or coal?
D.The size of your factory(length, width and height)?
3.How to ensure the quality of the equipment?
A,We have hundreds of patents and passed the IS9001:2015 quality management system certification.
B,The Technical Review Committee,  reasonably determines and divides the stages of design,  production, installation and commissioning, and formulates detailed progress plans for each stage,Strengthen the quality assurance system and quality protection measures of equipment manufacturing department. 
C,We manning quality inspectors specially to control the processing quality of product strictly.
4.How to install equipment after purchasing your equipment?
A,We will provide installation information and installation videos
B,Our engineers will guide the installation and run the equipment. 
C,After the debugging, will provide complete training and track customer device usage.
5.How is your company's after-sales service done?
A,Provide the list of consumables to assist customers in establishing a comprehensive equipment maintenance system.
B,After the equipment is delivered to the customer, our company will send professionals to track the customer equipment for 60 days.
C,If customer has a device failure in the process of using the device, our company will operate the device remotely through the computer network through the authorization given by the customer, and eliminate all equipment failure problems.
D,Any problems with the equipment, our company guarantees to give solutions within 12 hours.

Feel free to contact with us to get your design .