| Customization: | Available |
|---|---|
| After-sales Service: | Video and Overseas Service |
| Warranty: | 2 Years |
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01 Fast Color Change Powder Coating Booth With Large Cyclone Recovery System
• Large Cyclone Recovery System
• Quick Color Change Within 10-15 Minutes
• 95%-98% Powder Recovery Efficiency
• No Dust Spillage, Minimal Powder Waste
• Easy To Clean Quickly, Reducing Downtime
• Using Well-Known Brand Components
• Efficient Separation And Recovery Of Powders
• Easy To Maintain And Replace Parts
Fast Color Change Powder Coating Booth With Large Cyclone Recovery System
Our powder coating booths are equipped with a Large Cyclone Secondary Recovery Device, which efficiently captures overspray powder and separates it from the airflow. This system ensures high recovery rates(95%-98%) and reduces powder wastage, resulting in cost savings and environmental benefits. And can change color in 10-15 mins. This system utilizes high-efficiency filters to capture overspray powder, ensuring clean air emissions and maintaining a safe working environment as well as cost-effectiveness.
Working principle of large cyclone powder coating booth
Spraying stage: Powder is sprayed evenly on the surface of the workpiece through the spray gun.
Powder recovery: Unattached powder is sucked into the large cyclone recovery system by the fan.
Cyclone separation: The large cyclone recovery system uses centrifugal force to separate powder from the air.
Powder collection: The separated powder is collected and can be reused to ensure a high recovery rate.
Air filtration: The filtered clean air is discharged to the outside to keep the working environment clean.
Working principle of powder coating booth
Spraying process: The electrostatic powder coating equipment is in the spraying room. The powder flies to the sprayed workpiece with static electricity under the action of air pressure. 30-40% of the powder is adsorbed on the surface of the workpiece to complete the coverage.
Recycling process: 60-70% of the powder in the air is recovered by the suction cyclone recovery machine. The powder rotates in the cyclone barrel and is separated under the action of centrifugal force. The dust falls into the bottom of the ash hopper and the air is discharged from the middle.
Filter element cleaning: The air in the powder spraying room is crushed by the filter element to form an outward airflow to prevent the powder from overflowing. The accumulation of powder on the surface of the filter element will cause blockage. The pulse cleaning system automatically cleans the powder on the surface of the filter element to ensure that the air duct is unobstructed and maintain the good effect of the recycling system.
02 Manual Color Change Powder Coating Booth With Recovery Filter System
• With a Self-Cleaning Filter, No Dust Spillage.
• Colour-Changing Process (10-15 Minutes Manual Operation).
• Conveying Chain Speed Automatic Adjustment.
• Precision Stroke Control Application.
• Low Investment Costs, Easy To Maintain.
• Simple Operation, Safe And Durable.
• Outstanding Appearance, Fine Workmanship.
• Save Labour And Improve Efficiency.
Manual Color Change Powder Coating Booth With Recovery Filter System
In a powder coating booth equipped with a cartridge recovery system, a suction fan sucks the powder particles out of the air and the cartridge filter captures them. Low investment costs are one of the main advantages of the manual color change powder coating booth with recovery filter system.
Specifications:
Brand: Zhyao
Length: From 1 to 10 m (According to customer requirements)
Height: From 1.5 to 10 m (According to customer requirements)
Width: From 1 to 10 m (According to customer requirements)
Filter type: With a self-cleaning filter (cartridge recovery system)
Type: Manual
Design: Quick-color-change or ordinary (According to customer requirements)
Working Principle
When operating the powder spraying room, the floating powder that is not adsorbed on the workpiece to be coated is sucked by the exhaust fan together with the indoor air, and flows to the filter element opposite the operation port. After being filtered by the filter element made of filter materials such as parchment paper, the powder is trapped in the room, and the air is discharged to the outside through the filter element. In this way, when the filter element is back-blown with compressed air at a fixed time, the powder on the surface of the filter element falls into the collection box at the bottom of the room and can be recycled and reused. The continuous exhaust not only maintains the negative pressure in the room, the powder cannot overflow, but also ensures that the dust concentration in the room does not exceed the explosion limit.
The advantages of this recovery configuration are compact structure and small footprint. Since there is no need for connecting pipes, maintenance and cleaning are very convenient, and the equipment investment is relatively small.
03 Powder Supply Center
The **powder supply center** is a critical component of a powder coating system, responsible for storing, fluidizing, and delivering powder to the spray guns with precision and consistency. It ensures a continuous and reliable supply of powder, enabling smooth and efficient coating operations.
Key features of a high-performance powder supply center include:
**Powder Storage**: Equipped with hoppers or containers designed to store large quantities of powder, ensuring uninterrupted operation.
**Fluidization System**: Uses compressed air to fluidize the powder, creating a smooth and even flow for optimal application.
**Precise Powder Delivery**: Delivers powder to the spray guns at controlled rates, ensuring consistent coating thickness and quality.
**Modular Design**: Allows for easy integration with existing powder coating systems and flexibility to handle different types of powders.
**Ease of Maintenance**: Designed for quick cleaning and powder changeovers, minimizing downtime and improving productivity.
**Durability**: Constructed with high-quality materials to withstand the demands of industrial environments.
The powder supply center plays a pivotal role in enhancing the efficiency, reliability, and quality of powder coating processes, making it an indispensable part of any modern powder coating system.
04 The Recovery System
The **recovery system** is a vital component of a powder coating system, designed to maximize efficiency and minimize waste by collecting and reusing overspray powder. This system ensures that excess powder, which does not adhere to the workpiece during the spraying process, is captured, filtered, and reintroduced into the coating process.
Key features of a high-quality recovery system include:
- **Efficient Powder Collection**: Utilizes advanced cyclonic or cartridge-based filtration to capture overspray powder effectively.
- **Powder Reusability**: Ensures collected powder remains clean and suitable for reuse, reducing material costs and waste.
- **Energy Efficiency**: Designed to operate with minimal energy consumption while maintaining high recovery rates.
- **Easy Maintenance**: Features user-friendly cleaning mechanisms and replaceable filters to ensure consistent performance.
- **Improved Air Quality**: Filters out fine particles, maintaining a clean and safe working environment.
By integrating a robust recovery system, powder coating operations can achieve greater cost-effectiveness, sustainability, and overall productivity, while maintaining high-quality finishes on coated products.
ZhYao Intelligent Technology was established in 1995 and has nearly 30 years of experience in the spray equipment industry. From simple manual spraying to fully automatic intelligent powder spraying, from spray painting to electrostatic spraying to dip coating; our products cover all industries. Our company has 2 factories, 3 design departments, and an after-sales installation team of 80 people. The total number of employees exceeds 200. With our years of experience accumulation and technology research and development, we have the ability to provide customers with perfect, economical, reasonable and advanced solutions.
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